example solution
Flex

Automated Personal Care formulation

FLEX FORMAX personal care
Chemspeed’s FLEX FORMAX Personal Care deck modularity allows the user to execute and perform complex personal care formulation workflows in a fully automated fashion. High quality is assured by e.g. accurate viscosity, pH, temperature and stirring control.
Two blue chemspeed robotic platforms in metal sitting in a white hallway
Overview

Chemspeed's solution

A typical FLEX FORMAX Personal Care deck consists of up to 6 precision formulation vessels in 1 formulation module, 3 overhead gravimetric dispensing robotic tools, a variety of racks with vials, syringes, heated and disposable pre-formulation vessels and much more.

As alternative a deck with 12 precision formulation vessels (150 ml) in 2 formulation modules is feasible without additional racks.

The FLEX FORMAX Personal Care has the unique capability to exchange robotic tools and therefore change it's functionality on the fly, resulting in:

  • Several tools on one single platform
  • A cost effective robotic platform with a smart footprint
  • Easy programming
  • The robot brings functionalities as dispensing, analytics and actions to the Precision Formulation Vessels
  • Add solids, powders, liquids, highly viscous materials to the milligram resolution while the formulation is being processed
  • On the working area FLEX FORMAX has up to 2 formulation modules

The formulation module is a working entity consisting of 6 individually controlled, high precision formulation workstations. Each workstation with its own vessel / blender, feed vessel and syringe pump can be customized and individually controlled to match almost any formulation workflow.

  • Up to 6 formulation vessels / blenders (150 mL volume) with independent stirring, scraping, heating and cooling
  • Up to 6 feed vessel (50 mL volume) with magnetic stirring and jacket temperature control (up to 90 °C), these can be used e.g. for the preparation of low-viscous pre-mixes
  • Easy integration of pH probes
Workflow

Example workflow

The interactive workflow panel below showcases example workflows for this solution. Each Chemspeed tool or module performs a set of specific actions, as in any manual lab workflow, and an almost limitless arrangement of these tools is possible.

FLEX FORMAX - Personal Care

Details
💡 Click on a workflow node to see more details in this details panel.
Benefits

Powerful advantages

  • Decrease in cost per sample up to 45%.
  • Increase in productivity by a factor of 5.
  • Up to 12 formulations per run.
  • Gravimetric dispensing (solids, powders, liquids, highly viscous materials, pastes, creams and waxes) into precision formulation vessels.
  • 4-Needle Head for volumetric liquid handling and sampling.
  • The balance moves to the destination, increasing speed and efficiency.
  • Balance resolution of 0.1 mg or 0.01 mg.
  • A large dispensing range, from a few mg up to several grams.
  • Continuous real-time monitoring and control of all formulation parameters, including internal and jacket temperature, shear rate and viscosity, scraping speed, reflux and pH in an inert atmosphere if desired.
  • Flexible adjustment of scraper positioning / orientation.
  • Choice of scraper material e.g. PTFE, PEEK.
  • Dispensed amount, mixing speed, temperature, time..., and other data are stored in a read only log file.
  • Easy access to data with a convenient interface to pull results into Excel or virtually any other software.
  • Interface to DOE / AI.
Software

AUTOSUITE

Chemspeed’s AUTOSUITE software packages execute and control all modules in every solution. They control all Chemspeed robotic platforms and any other integrated 3rd-party software and hardware.

Explore AUTOSUITE
Chemspeed AutoSuite Software laptop screen
Automate and digitalize your laboratory with Chemspeed.